ROUTING SUNDRIES!

Router Woodworking




The machined acrylic ring rests in the subbase counterbore whilst the subbase screws are loose but started in the casting. The 1/2" (.5002") pin is tightened in the collet. Tightening the screws (yes, even flat heads) gradually and gingerly until the subbase stops squirming is key. Once the subbase is fixed, add a normal tightening torque to each screw. (Pin and ring slop ~.0007").


The transparent round subbase (offset design also available) has its strength on the inside cut where balance is not a problem. Available for most commercial grade routers. Expect better registration from your dovetail jigs with my subbase and centering tool.


A handy set of plier covers (2 sets). Suitable for tightening the collar guide without marring its machined surfaces.


Also included are a pair of wrench covers. Easy on the hands and just enough cushion to prevent a dinged router bit or plunge post.

I've collected a few simple things from my daily experience that will make your routing sessions a little more pleasant.
A transparent (round or offset) subbase so you can see your work, a precision collar centering pin & ring to get your cutter in sync with your collet, 2 rubber sleeves for your collet wrench(es) to avert a dinged up plunge post, 4 rubber pliers jaw covers so you can tighten a collarguide ring without munging it, and a guide (instructions) to centering your subbase and collar.

My subbases are closely machined and designed and drilled for your router casting, not a one-size-fits-all product. They're transparent, supplied with screws and either a collar guide/bush cutter hole or a 1-3/4" hole for general use. (Specify your router model and cutter hole choice; subbases are not available for all 72 extant routers and trimmers). Expect fewer surprises on your dovetail templets if your subbase has first enjoyed a visit with my centering tool.

The centering pin and its matching ring are precision machined to center PC type collar subbases. The ring and pin, in the best of circumstances, facilitate centering of the collar to the collet within .002", a centricity of .004" to .007", however, is a more realistic expectation. The centering ring rests in the subbase counterbore; the 1/2" (.5002") x 2-3/4" long pin is tightened in the collet. The loose subbase is then screwed to the casting, centered by the pin and ring, a 2 minute procedure. (See centricity note*.)

It is quite a simple matter to get a ding on a plunge post with a collet wrench. A bash from a wrench can spoil the plunge glide of any plunge router. The posts are hardened but they're not dent proof. There are 2 rubber wrench sleeves in the kit. They'll make the wrench a little more comfortable and if the wrench slips from the collet it will bounce off the plunge post.

The next sundry is for the jaws of your pliers, neoprene sleeves. There are 2 sets, a spare, should you lose or wear out one of the boogers. Fit them on the pliers jaws then tap them home. Now with the rubber tips you can tighten brass and steel guide bushes without spoiling their machined surfaces.

While these amenities are nothing more than that, expect them to pay for themselves in convenience and accuracy.

Router Sundries package with round replacement subbase, (w/s&h): 43$

Router Sundries package with Offset subbase, (w/s&h): 55$

Router Sundries package, (w/s&h) with DeWalt plunger offset subbase, (6182, 621 or 625): 75$

To order :

  1. Email for questions, delivery (usually shipped same day) or product information.
  2. Include shipping address for purchase.
  3. Indicate router model number & select round or offset replacement subbase. (Subbases not available for all routers) Also specify cutter hole: 1-3/4" or PC collar guide type.
  4. Transaction is between you & me. No credit cards. Once product and price are agreed upon, remit to:

PAT WARNER
1427 KENORA STREET
ESCONDIDO CA 92027-3940

*Centricity. There are many variables that control the centeredness of your collar to the collet. The castings and their histories, the counterbore diameter in your subbase, the slop allowance in the subbase screw holes, the flange diameter of your collar and your technique of tightening the subbase screws all play a part. There are many more. Nonetheless, I routinely hit within .003". Your results may be better or worse. The instruction sheet describes the process in detail. And if the fit (centricity) is unsatisfactory there are a number of refinements indicated that should get you closer. The pin & ring slop is ~.0007".



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Copyright © 2008 Pat Warner
Last modified: Mon Aug 15 06:56:36 PDT 2005